AUSCRAFT SLIP RECIPE
February 2009

 

Recipe

 

minimum

maximum

Powdered Clay

25 kilos

25 kilos

Water

10 litres

11 litres

N42 Sodium Silicate

80 gm (60 mL)

80 gm (60 mL)

Dispex N40

1gm (0.7mL)

5 gm (3.5mL)

 

litres of slip produced

19 to 20

aim litre weight/grams per litre

1725

biscuit

1060-1100°C Orton Cone 04  to 03

glost

1000-1060°C Orton Cone 06 to 04

Recommended Method

1. Add water to mixer

2. Add minimum Sodium Silicate N42 diluted 50/50 with warm water.

3. Mix and put aside minimum Dispex N40 diluted 50/50 with warm water.

4. Agitate mixer as you add some of the clay. The slip will gradually thicken.

Add a small amount of Dispex N40 mixture to maintain fluidity. Then add more clay. Continue this process until all the clay is in the mixer and a smooth creamy consistency is obtained.

The maximum amount of Dispex N40 should not have been needed to this stage.

5. Check the litre weight.

If litre weight is higher than the aim, add water.

If litre weight is lower than the aim, add clay.

For accurate litre weight measurement ,contact Walker Ceramics for a Litre Weight Bottle and calculation chart (Product Code HC80).

6. Mix for 1 hour (more for multi bag mixes) then check if more Dispex N40 mixture is required for pouring fluidity.

7. Allow slip to mature for 24 hours.

8. Reblend.

9. Sieve through an 80 mesh screen before use.

For multi bag mixes proceed as above but leave addition of Dispex N40 until final adjustment.

In all our slip recipes we recommend that the maximum amount of Sodium Silicate is not exceeded.
Before making any adjustments make sure the litre weight is within the stated limits for the body.

AUSCRAFT WITH TERRA COTTA CONCENTRATE SLIP RECIPE

 

minimum

maximum

Auscraft Powdered Clay

25 kilos

25 kilos

Terra Cotta Concentrate

2.5 kilos

2.5 kilos

Water

13.2 litres

14.5 litres

N42 Sodium Silicate

80 gm (60 mL)

80 gm (60 mL)

Dispex N40

10gm (7mL)

20 gm (14 mls)

litres of slip produced

20

aim litre weight / grams per litre 1725
aim fluidity 310 / 290 / 280

biscuit (minimum)

1060°C Orton Cone 04

   

glost

1000°- 1060°C Orton Cone 06-04

Recommended Method

1. Mix the Terra Cotta Concentrate with all the water in the mixing tank.

2. Mix thoroughly for at least 15 minutes until completely blended and without lumps. Failure to do this may reduce the intensity of the terra cotta colour in the fired result.

3. Add Sodium Silicate N42 diluted 50/50 with warm water.

4. Mix, in a separate container, the minimum Dispex N40 diluted 50/50 with warm water.

5. Agitate mixer as you add some of the clay. The slip will gradually thicken.

Add a small amount of Dispex N40 mixture to maintain fluidity.

Then add more clay. Continue this process until all the clay is in the mixer and a smooth creamy consistency is obtained. The maximum amount of Dispex N40 should not have been needed to this stage.

6. check the litre weight

If litre weight is higher than the aim add water.

If litre weight is lower than the aim add clay.

For accurate litre weight measurement contact Walker Ceramics for a Litre Weight Bottle and Calculation Chart (Product Code HC80).

7. Mix for 1 hour (more for multi bag mixes) then check if more Dispex N40 mixture is required for pouring fluidity.

8. Allow slip to mature for 24 hours.

9. Re-mix for short time.

10. Sieve through an 80 mesh screen before use.

For multi bag mixes proceed as above but leave addition of Dispex N40 until final adjustment.

In all our slip recipes we recommend that the maximum amount of Sodium Silicate is not exceeded.
Before making any adjustments make sure the litre weight is within the stated limits for the body.

fault

description

cause

remedy

bad draining

slip failing to drain from narrow sections  or 

uneven surface on slip side of cast piece

fluidity too low

thixotropy too high

(slip thickens too quickly)

increase water addition (if litre weight is too high) or increase dispex addition

brittleness

difficult to fettle or cut – giving jagged edges

thixotropy too low (slip too fluid)

decrease dispex addition

casting-spot  

scumming

discoloured patch appearing on the mould side of the article after firing

scum on surface of slip

thixotropy too low (slip too fluid)

decrease dispex addition or decrease water addition

cracking

small cracks on edges or where handles join the body of the article

thixotropy too low (slip too fluid)

decrease dispex addition

flabbiness

soft casts difficult to handle without distortion

thixotropy too high (slip thickens too quidkly)

increase dispex addition

pin holing

small holes just beneath the surface on the mould side of the article

fluidity too low – air in slip

increase water addition (if litre weight is too high) or increase dispex addition

slow casting

casting time too long

fluidity too high or thixotropy too low (slip too fluid)

decrease water addition or decrease dispex addition

wreathing

small uneven ridges on the slip side of the article

thixotropy too low (slip too fluid)

decrease dispex addition

 
Home      Chapter Index        Full Product Index           Contact        Order

Copyright © 2009 David Walker / Ozclay Pty. Ltd. All rights reserved.
Revised: January 28, 2010 .