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PRACTICAL INFORMATION
All clays are formulated for the Craft Potter and are usually
supplied in plastic condition in 10kg polythene bags with approximately 22%
moisture or throwing consistency and 17-18 % moisture content for
"RAM" (TM) pressing consistency. Special bodies for industry are available.
Our production of moist clays is controlled by our desire for consistency.
Controlling the production from receipt of bulk crude
clays to the final blending of the recipes in wet form and then
storing of filter cake prior to extruding in de-airing pugmills, enables us to ensure there
is consistency from batch to
batch. The following hints may prove helpful to some potters especially
those with no previous experience of Walker Ceramics clay bodies. Comments refer to both
stoneware and earthenware clays unless otherwise stated.
Ageing will dramatically improve the working qualities of any clay,
therefore it is an advantage to keep a 3-6 month supply on hand, if space and
finances permit.
All Walker Ceramics bodies are extruded through porcelain and de-airing
pugmills. This eliminates the need for time consuming preparation before
throwing. As a block is cut into pieces of the required size each ball can be
formed by gentle kneading on a clean bench top. Lengthy time in kneading on an
absorbent surface is only necessary if the clay is too soft. When reclaiming
leftovers, the clay should be kneaded for a short time and then wedged until
even in consistency. Faulty wedging is the cause of splits and cracks that can
occur on any part of a pot - during throwing, drying or firing.
Air pockets can cause splits, cracks and bloats. They are
easily noticeable during throwing - clay with any air pockets should be
re-wedged - however if only one or two appear in a pot they can be pierced with
a pointed tool, to allow the air to be gently pressed out with the fingertips.
To eliminate "S" cracks from the base of the pots (this occurs
mainly with open stoneware clays) the following hints could prove helpful. When centering, the clay should be formed into a cone as high and as narrow as possible and then
pressed onto the wheel head into a flat perfectly centered ball. This practice, like wedging,
helps to even out consistency and also arranges the small particles
into a spiral which gives extra strength when the ball is opened out into a
cylinder. Next the base must receive the same amount of compression as the
walls. So when the ball is opened out the fingertips should be run over the base
firmly several times before further attention is given to the sides. Any water
in the bottom of the pot should be removed as soon as possible. If allowed to
collect there and saturated the thin base, star and "S" cracks can result.
When compressing the base, an effort should be made to
eliminate the small "nipple" of clay that can form in the centre of
the base - as this is usually the cause of small "S" cracks. The
thickness of the base is also crucial. A good guide is to make the base, of even
the largest pots, as thin as possible. As soon as the ware is firm enough, it
should be turned. After the necessary amount of clay has been turned out of the
base, it can be further compressed form the outside (care should be taken not to
press your fingers right through). However, the tension resulting form
pressing the base slightly inwards (especially on closed in forms) will give
extra strength and further eliminate the possibility of "S" cracks.
Finished pots should be dried upside down or on their sides
out of draughts or direct sunshine. Too quick or uneven drying can cause
distortion and cracks. (Special attention must be given to the 5A Stoneware range in
this respect while on the other hand No 10 and PB103 hardly ever suffer from forced
drying). To avoid warpage, flat ware (bowls, platters, etc) should always be
thrown on batts and not handled until dry enough to turn.
Throwing "off the hump" may be a problem with
most stoneware bodies, however No.10 Stoneware and
PB103 have proved
successful . This technique makes it impossible to
give the base the necessary compression, thus causing heavy losses due to
"S" cracks. For the same reason, goblets with solid stems in most
stoneware bodies could prove to be a disappointment. Appendages such as handles,
spouts, knobs, etc., should be attached as soon as the bases are turned. Both
surfaces should be roughened then water or slip of the same clay applied before both
parts are pressed firmly together and finally modeled to give a neat appearance.
Knobs are frequently turned from the "waste" clay
leftover form bowl-shaped lids. This practice can cause "S" cracks
across large bulky knobs. To overcome this problem, knobs can be thrown from a
small ball of clay attached to the lid in in the usual manner. Yet even thrown
knobs can cause problems - if air is trapped between the knob and the lid, the
knob will fall off during either drying or firing. A small hole drilled form the
inside of the lid into the knob is a good safety measure.
Unusually long and fine handles tend to dry out and shrink
long before the pot that they will be attached to. To avoid broken handles a
thin strip of plastic should be wrapped around them - this will even out the
drying. The plastic can be left in position until the bisque firing.
Over sponging ware during throwing will expose the grog and
result in an unpleasant sandy finish - this can be annoying on the rims of
drinking vessels as well as possibly causing shelling of glazes. By finishing off edges
with a small piece of chamois a smooth finish will result.
Bodies such as White Pottery,
White Modelling, Fine
Terra Cotta 60# , Super Fine Terra Cotta 120# ,
Ironstone,
Pink Earthenware,
White Earthenware, Auscraft
Ultrawhite, Superior
White Porcelain , No 10 , PB101,PB 102 ,
PB 103 and Vitreous China are all
suitable for fine work because of their small particle size giving a smooth
finish.
Turning can also cause a rough finish, this can be smoothed
out by running a modeling tool or thumbnail over the pot while it is rotating
on the wheel.
Marbled and striped effects are usually achieved by wedging
bodies of different colours together. The clay thus prepared is re-wrapped and
allowed to stand for some time before use. However, cracks can occur due to the
differences in shrinkage. A safer way of achieving the same results is to use
the same body - staining part of it and leaving the rest its natural colour. If
correctly wedged, no separation should result using this method e.g. 5A
White,
Red and Dark can be successfully marbled.
Finally, most losses during the bisque fire can be eliminated
with a little patience. A rate of 50°C per hour during the early stages of firing
and 150°C during the later part is recommended. Also remember pots that are not
completely dry or too heavy are a danger to all other pots around them.
To many potters, glazing requires as much care and thought as the actual making of
pots. Even the most highly recommended glazes should be tested to see how they
behave in your own kiln, before being applied to pots.
© Ozclay Pty.Ltd
2008
Reproduction for commercial use is prohibited.
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