WHITE EARTHENWARE SLIP RECIPE
June 2002

 

minimum

maximum

powdered clay

25 kilos

25 kilos

water

10 litres

12.5 litres

N42 Sodium Silicate

100 grams
(70 mls)

100 grams
(70 mls)

Dispex N40

20 grams
(15 mls)

120 grams
(90 mls)

 

litres of slip produced

19 to 20

aim litre weight / grams per litre

1775

aim fluidity

310 / 290 / 280

biscuit (minimum)

1000°C Orton Cone 06

glost earthenware

1100°C Orton Cone 03

glost middle fire

1250°C Orton Cone 7

Recommended Method

1. Add water to mixer.

2. Add minimum Sodium Silicate N42 diluted 50/50 with warm water.

3. Mix and put aside minimum Dispex N40 diluted 50/50 with warm water.

4. Agitate mixer as you add some of the clay the slip will gradually thicken. Add a small amount of Dispex N40 mixture to maintain fluidity. Then add more clay. Continue this process until all the clay is in the mixer and a smooth creamy consistency is obtained.
The maximum amount of Dispex N40 should not have been needed to this stage.

5. Check the litre weight,

If litre weight is higher than the aim add water.

If litre weight is lower than the aim add clay.

For accurate litre weight measurement contact Walker Ceramics for a Litre Weight Bottle and Calculation Chart.

6. Mix for 1 hour (more for multi bag mixes) then check if more Dispex N40 mixture is required for pouring fluidity.

7. Allow slip to mature for 24 hours.

8. Reblend.

9. Sieve through an 80 mesh screen before use.

For multi bag mixes proceed as above but leave addition of Dispex until final adjustment.

In all our slip recipes we recommend that the maximum amount of Sodium Silicate is not exceeded.
Before making any adjustments make sure the litre weight is within the stated limits for the body.

WHITE EARTHENWARE WITH TERRA COTTA CONCENTRATE SLIP RECIPE

 

minimum

maximum

Powdered clay

25 kilos

25 kilos

Terra Cotta Concentrate

2.5 kilos

2.5 kilos

water

11.2 litres

12.2 litres

N42 Sodium Silicate

130 grams
(91 mls)

130 grams
(91 mls)

Dispex N40

80 grams
(60 mls)

150 grams
(113 mls)

 

litres of slip produced

20

aim litre weight / grams per litre

1775

aim fluidity

310 / 290 / 280

biscuit (minimum)

1000°C Orton Cone 06

glost

1100°C Orton Cone 03

Recommended Method

1. Mix the Terra Cotta Concentrate with all the water in the mixing tank.

2. Mix thoroughly for at least 15 minutes until completely blended and without lumps. Failure to do this may reduce the intensity of the terra cotta colour in the fired result.

3. Add Sodium Silicate N42 diluted 50/50 with warm water.

4. Mix, in a separate container, the minimum Dispex N40 diluted 50/50 with warm water.

5. Agitate mixer as you add some of the clay. the slip will gradually thicken. Add a small amount of Dispex N40 mixture to maintain fluidity. Then add more clay. Continue this process until all the clay is in the mixer and a smooth creamy consistency is obtained.
The maximum amount of Dispex N40 should not have been needed to this stage.

6. Check the litre weight.

if litre weight is higher than the aim add water.

if litre weight is lower than the aim add clay.

For accurate litre weight measurement contact Walker Ceramics for a Litre Weight Bottle and Calculation Chart.

7. Mix for 1 hour (more for multi bag mixes) then check if more Dispex N40 mixture is required for pouring fluidity.

8. Allow slip to mature for 24 hours.

9. Re-mix for short time.

10. Sieve through an 80 mesh screen before use.

For multi bag mixes proceed as above but leave addition of Dispex N40 until final adjustment.

In all our slip recipes we recommend that the maximum amount of Sodium Silicate is not exceeded.
Before making any adjustments make sure the litre weight is within the stated limits for the body.

fault

description

cause

remedy

bad draining

slip failing to drain from narrow sections  or 

uneven surface on slip side of cast piece

fluidity too low

thixotropy too high

increase water addition (decrease litre weight) or increase dispex addition

brittleness

difficult to fettle or cut – giving jagged edges

thixotropy too low

decrease dispex addition

casting-spot  

scumming

discoloured patch appearing on the mould side of the article after firing

scum on surface of slip

thixotropy too low

decrease dispex addition or decrease water addition

increase mixing time

cracking

small cracks on edges or where handles join the body of the article

thixotropy too low

decrease dispex addition

flabbiness

soft casts difficult to handle without distortion

thixotropy too high

increase dispex addition

pin holing

small holes just beneath the surface on the mould side of the article

fluidity too low – air in slip

increase water addition (decrease litre weight) or increase dispex addition

slow casting

casting time too long

fluidity too high or thixotropy too low

decrease water addition or decrease dispex addition

wreathing

small uneven ridges on the slip side of the article

thixotropy too low

decrease dispex addition